Aquatic Machinery

Aquatic feed extruder

  • 6 models in the specification table
  • Downloadable catalogue
  • Product video
  • Technical advice & support

• The aquatic feed extruder is highly adaptable for precise processing of diverse formulas with low starch and high protein and fat.

• A European design for the die hole structure and hole layout guarantees an attractive appearance and uniform size of the finished feed.

• The new screw and sleeve are made of wear- and corrosion-resistant materials, making the aquatic feed extruder more stable and reliable, with a service life three times the industry average.

• The aquatic feed extruder is equipped with a first-class imported gearbox and a torque limiter, making it safer in use and reducing maintenance costs.

• The sleeve is cast in a single piece, reducing the risk of cracking and extending its life. Wear-tracking technology makes it possible to detect wear on different parts of the sleeve without dismantling the machine, ensuring production capacity and product quality are maintained.

• The machine’s double-layer conditioner is made of materials hardened by quenching and heat treatment.

• The mechanical energy input of this aquatic feed extruder can be controlled online without changing the screw configuration or other components.

• Equipped with an efficient automatic control system for managing raw material formulas, one-button start-up, load adjustment, precise steam and water dosing, online mechanical energy adjustment, production data recording and more.

• Two types of density control system can be configured to suit customer needs for producing floating or sinking feed.

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Technical data

Aquatic feed extruder specifications

Aquatic extruder technical specifications

Model Main power (kW) Production capacity (t/h)
SPHS 168F 160/200 4-7/5-9
SPHS 218F 250/315 7-12/8-15
SPHS 268F 400

Unique Technology and Design of the Zhengchang Aquatic Feed Extruder

The Zhengchang aquatic feed extruder is supplied to customers through Sama Gostar Kohan with advantages such as guaranteed quality, effective conditioning, durability and safety, a new high-quality generation, lower energy consumption and high feed quality.

 

Guaranteed Feed Quality with the Zhengchang Aquatic Feed Extruder

• A newly designed conditioner delivers better conditioning results than similar types. It improves uniform material mixing flow and mixing quality.

• A multi-screw (coaxial extruding) system in the aquatic feed extruder increases production capacity. Spare parts with high hardness and wear resistance give a smooth discharge flow and improve product uniformity.

• Knife speed can be adjusted to the user’s needs to control cutting quality.

• An automatic knife gap adjustment system guarantees product quality. It gives the feed a smooth, firm and uniform surface and solves appearance problems caused by cutting.

 

Effective Conditioning

• High adaptability for precise processing of diverse feed formulas.

• Die installation and replacement in the shortest possible time, avoiding production downtime.

• Less reliance on operator skill thanks to a computerised control system with a touch screen.

 

Durable and Safe

• Imported bearings, a high-precision gearbox, a circulating cooling and lubrication system, load control and overload protection ensure stable, steady operation of the aquatic feed extruder.

• Parts such as the screw and sleeve are made of alloy steel with high wear resistance and a long service life.

• Floating or sinking feed can be produced according to user needs. An auxiliary density control system can be used to produce high-density extruded feed.

 

New Generation of Aquatic Feed Extruder Technology

• The new conditioner design fully cooks the materials, increasing the degree of gelatinisation. It improves feed quality and production capacity while reducing energy consumption.

• An automatic control system and automated process control increase production efficiency.

• Automatic conditioner cleaning reduces material waste and therefore pollution.

• For example, when the 168F extruder with 160 kW of power and a 4 mm die is used to produce floating fish feed, output reaches 7.19 tons per hour, 30 to 50 percent more than other extruders. Main power consumption is 20 kW per ton.

A New Generation of Quality

• Multi-screw (coaxial continuous) technology ensures a uniform extrusion flow and smooth discharge.

• The angle of the cutting knives is designed to improve cutting, so the feed has a smooth, firm and uniform surface and appearance problems caused by cutting are solved.

 

Using the World’s Latest Technology in the Aquatic Feed Extruder

• The twin-screw structure of the aquatic feed extruder raises the oil content of the feed up to 22 percent.

• It increases oil absorption in the feed.

• The extruded feed production process is controlled with PLC touch-screen technology.

 

Lower Energy Consumption and High Feed Quality

• Die and gearbox life is extended beyond 5,000 working hours.

• Can produce sinking feed (such as shrimp feed) with about 30 percent starch.

• Can produce both floating and sinking feed with a single screw type.

• Sinking feed capacity increases by 10 to 20 percent.

 

Types of feed produced by the aquatic feed extruder

 

If you like, you can listen in this episode of our podcast to learn in more detail how the aquatic feed extruder works.

Video

Aquatic feed extruder video

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